EV Infrastructure Sheet Metal Fabrication
Powering the UK’s EV network demands robust grid enclosures, battery storage housings, and distribution cabinets manufactured to perform reliably under demanding outdoor conditions.
Operating from our 60,000 sq ft facility, JC Metalworks provides the high-volume, recurring capacity needed to turn complex engineering drawings into EV infrastructure metalwork at scale.
EV Infrastructure Hardware & Enclosures
Our EV metalwork includes grid-side enclosures (transformer housings, BESS cabinets, and charging pillars) and endpoint hardware (station shells, pedestals, and cable channels).
High-Voltage & Power Distribution Enclosures
Heavy-duty, high-capacity enclosures designed to protect high-voltage grid connections, manage intense thermal loads, and secure vital electrical components.
Grid-Side & Transformer Enclosures
We custom-fabricate heavy-duty metal kiosks and transformer enclosures ready for your internal high-voltage grid connections and switchgear integration.
Battery Energy Storage System (BESS) Housings
JC Metalworks fabricates BESS housings with louvres and airflow channels punched to your drawings, ready for your battery modules and PCS units.
Central Charging Cabinets & Feeder Pillars
Robust housings for central charging and power distribution equipment, with modular mounting rails for flexible internal configuration and removable access panels for easier servicing and maintenance.
Supporting & Endpoint Infrastructure
Fabricated endpoint hardware and containment channels built to your drawings using durable material including galvanised, Zintec, and stainless steel and finished on our multi-stage powder coating line for high-traffic public environments.
Cable Management Housings & Containment Channels
Heavy-gauge cable management housings, containment channels, and junction covers fabricated from durable materials, ready for site integration.
Commercial EV Charge-Point Enclosures & Station Shells
Sheet metal shells and enclosures fabricated to your specifications, featuring custom internal chassis ready to house your charging electronics, payment hardware, and digital displays.
Charge-Point Pedestal Casings & Mounting Bases
Our freestanding EV charge point pedestal casings provide a secure sheet metal enclosure for components, incorporating custom mounting bases and integrated cable routing channels.
ISO-Certified EV Enclosure Fabrication
We provide sheet metal fabrication for your custom EV enclosures within our ISO 9001 and ISO 14001 certified facility.
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Thermal Management: Louvres and ventilation profiles punched cleanly and accurately to your specifications.
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Mechanical Assembly: Hardware such as sealing channels and multi-point locks are pre-installed by our team prior to delivery.
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Surface Protection: Multi-stage chemical conversion pre-treatment and automated powder-coating lines deliver a durable, corrosion-resistant finish.
Why EV Equipment Manufacturers Should Partner with JC Metalworks
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40+ years of sheet metal manufacturing experienc delivering precision metalwork built strictly to customer drawings.
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Scalable recurring capacity to support high-volume EV infrastructure rollouts and scheduled production requirements.
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In-house capability covering fibre laser cutting, CNC punching, powder coating, and mechanical subassembly.
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Early-stage DFM support focused strictly on sheet metal manufacturability and cost-effective batch production.
Advanced Fabrication Capabilities for EV Infrastructure
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Repeatable, high-volume fabrication built according to your drawings using automated Amada fibre lasers and CNC press brakes.
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Durable surface protection utilising our conveyorised, in-house powder coating line and multi-stage chemical pre-treatment.
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Line-ready enclosures delivered to your assembly facility with heavy-duty gaskets and mechanical hardware pre-installed, ready for your internal electrical fit-out.
FAQs
How do you accommodate earthing and grounding features during enclosure fabrication?
We integrate dedicated weld studs, earth grounding points, and unpainted masked zones during fabrication, exactly to your engineering requirements, to support your product’s continuity requirements.
Can our engineering team visit your facility to inspect initial prototypes?
Yes. Your engineering team can visit our UK facility to inspect physical prototypes and verify the metalwork against your drawings before we lock in recurring production schedules.
Which sheet metal materials and thicknesses can you process to our drawings?
Our customers engineer their own products, and we build to their exact specifications. We process a wide range of materials to meet your drawings, including CR4, hot rolled steel, galvanised, Zintec, stainless, and aluminium up to 16mm thick.
Do you offer mechanical sub-assembly for our enclosures before delivery?
Yes, we offer mechanical sub-assembly. While you will install the electrical components and screens at your facility, our team can pre-install mechanical hardware like gaskets, hinges, and locks into the fabricated metalwork before delivery.
How do you protect EV metalwork against corrosion in outdoor environments?
Your EV metalwork undergoes a multi-stage chemical conversion pre-treatment before running through our automated powder-coating lines, delivering a durable, corrosion-resistant finish ready for outdoor environments.