Customised Battery Storage Enclosures
JC Metalworks specialises in providing customised solutions for battery storage enclosures, tailoring them to specific energy storage requirements. With extensive experience and expertise in precision metal fabrication, we build enclosures that offer optimal protection, ensuring the safety and longevity of the batteries.
We use advanced fabrication techniques, such as fibre laser cutting, robotic welding and CNC machining that allow for precise assembly and fitting of intricate designs, accommodating various components, different batteries, configurations and electricals.
What is a battery storage enclosure?
A battery or energy storage solution is a metal housing that provides security and protection for power systems – whether that be solar battery storage for saving excess energy, electricity generators to act as a backup during a power outage or another power technology solution.
The enclosure will keep your system safe from environmental factors (including adverse weather or fire), maintain security, and reduce noise levels. An enclosure should have appropriate ventilation and access points to keep your generator ready to use on demand.
Types of Enclosures
Enclosing your generator makes it more reliable during power outages. There are three options to choose from:
Weather-protective enclosures
Outdoor generators need an enclosure for risk protection against bad weather conditions like heavy rain, snow, strong winds, and extreme temperatures. Metal generator enclosures can be designed to be completely waterproof, providing all-important protection.
Sound-attenuating enclosures
For generators and battery systems that produce a lot of noise, a sound-reducing enclosure can help with noise reduction. These are often required for indoor generators, particularly if placed in a location that needs to be kept relatively quiet. These types of battery storage enclosures are often a little bigger to allow for added insulation on the inside walls.
Walk-in enclosures
Walk-in enclosures allow for more room and space to manage and maintain the system than may be possible indoors.
There are many different models of generators, of different sizes and types, so all of our enclosures are designed and manufactured to bespoke specifications. Whatever your requirements, we can design and manufacture an enclosure equipped to meet all needs.
Why choose JC Metalworks for your metal fabrication project?
JC Metalworks has a 60,000-square-foot manufacturing facility in Loughborough, in the heart of the East Midlands. From here, we are able to provide an end-to-end service, from design and project management, through cutting, forming, fabrication and finishing, to assembling all of the components and despatching the finished product to you.
With stringent checks in place at all stages of our process, we have effective quality management to ensure our customers get the very best every time they choose us.
With over 35 years of experience, we are an industry-leading flat sheet metal fabricator specialising in aluminium and steel fabrication. We use lean manufacturing and 5S techniques, leveraging the quality control and productivity advantages to provide fast turnaround and cost efficiencies for our customers.
Our complete fabrication services are utilised to build metal structures for generators and battery storage systems. We work across many industries, including, but not limited to retail, industrial, scientific, security and electrical sectors.
Expertise in Thermal Management
Efficient thermal management is critical for battery storage systems, and JC Metalworks excels in this area. We have the knowledge and capabilities to integrate advanced cooling systems, such as heat sinks, heat pipes, and thermal interface materials, into the battery enclosures.
This ensures effective heat dissipation and extends the lifespan of the batteries to provide more energy long-term. With JC Metalworks, you can rely on our expertise in optimising thermal management for maximum efficiency and reliability.
Precision Electrical Connectivity
JC Metalworks understands the importance of reliable electrical connectivity within battery storage systems. We excel in fabricating intricate busbar systems, terminal connectors, and interconnects that minimise electrical resistance and enhance power transfer efficiency.
With our precision metal fabrication techniques, we ensure seamless integration of batteries into the overall energy storage system, providing you with reliable and efficient electrical connectivity whether you’re using the power yourself, sending it to the national grid or relying on it as backup power.
Commitment to Structural Integrity
We are dedicated to delivering products with exceptional structural integrity. We utilise metal forming, welding, and assembly techniques to construct robust and durable structures for battery storage systems.
We use high-quality materials and precise fabrication methods which guarantees the integrity and reliability of the battery system, even in demanding applications or harsh environments.
Quality Assurance and Compliance
JC Metalworks prioritise quality assurance and compliance with industry standards and regulations. With a proven track record of meeting industry certifications and safety requirements.
Our fabrication processes, such as laser marking and etching, enable traceability, ensuring the identification and tracking of components throughout their lifecycle.
With JC Metalworks, you can have confidence that your battery storage system is manufactured with precision and adherence to quality standards.
Our process
From concept to delivery, we have a complete end-to-end solution under one roof. We strive to give our customers the best possible experience, with unparalleled industry insight and unbeaten quality.
Our process begins in the design and engineering department, where our expert engineers start the design, development and prototyping. From there, the project management team takes the reins and becomes a customer’s single point of contact throughout the project.
Manufacturing then begins, putting high-quality raw materials like aluminium or steel through laser cutting and punching, then forming, before moving the generator enclosure onto the metal fabrication process.
After this, it’s on to finishing and assembling processes before being packed and despatched straight to you or held securely here until you need it.
Frequently Asked Questions About Metal Generator Enclosures and Battery Energy Storage Systems
What are the benefits of a generator enclosure?
Enclosures provide security and protection for generators, as well as other benefits, including:
Security
Sturdy, lockable metal generator enclosures protect the equipment from vandalism or theft. It is also a barrier to pests or wildlife that could interfere with the operation of the generator. They also allow for the safe storage of fuel beside the generator, for additional convenience.
Protection
Generator housing can protect the equipment from harsh weather, such as rain, snow, extreme temperatures and high winds. If you do not provide protection for your generator, it can void your warranty.
Noise Reduction
A constant hum from industrial equipment can be distracting and annoying in a work or living environment. A generator enclosure can help to keep the noise level to a minimum.
Appearance
Bespoke metal generator enclosures can have whatever appearance you would like. You can select colours to match your brand for a professional look or choose to blend into the environment if you don’t want it to stand out. Made from metal, your enclosure won’t deteriorate or corrode, giving you a professional look for many years.
What Are the Requirements for a Generator Enclosure?
For a generator to operate efficiently and provide optimal safety, adequate ventilation is required. According to the Occupational Safety and Health Administration (OSHA), a generator should have 3 to 4 feet of clear space on all sides and above to ensure adequate ventilation.
Does a generator need vents?
Put simply, yes, a generator needs vents. Airflow is essential for the generator to function, as the engine needs fresh air to create combustion in the cylinders for efficient generator performance. Punched Vents also help to control the temperature, preventing a build-up of heat, which can damage the equipment.
Latest News
Weatherproofing Strategies for Metal Fabricated Kiosks Ensuring Longevity by JC Metalworks
When it comes to outdoor metal Interactive kiosks or signages, it’s crucial to consider weatherproofing to ensure the metalwork lasts long and retains its visual appeal. At JC Metalworks, we understand the importance of creating visually appealing metal signs that…
JC Metalworks apprentices trained at Yamazaki Mazak’s UK facility
We are grateful to Yamazaki Mazak for providing JC Metalworks apprentices Frances Miller and Josh Dalton with the opportunity to spend two days at their UK facility. Dive into the firsthand account of Frances Miller as she recounts her transformative…
More Bespoke Solutions
Our precision metalwork expertise add value to a wide range of different industries.
